Gates from corrugated board: can it be made independently (21 photos)

Decking as a material for the construction of gates is now quite popular. It has an affordable price, good quality, attractive appearance, and it’s very easy to make a beautiful gate out of it. We will examine in more detail how to build a gate from a profiled sheet with your own hands and what are the advantages of this material.

What is corrugated board?

Another name for this material is metal tile. It is a corrugated metal sheet. Usually, steel is used in the production, and aluminum, zinc and their alloys, as well as polyester, are used as a coating. At first the sheets are flat, but on the molding machine they are given the final shape, which makes them much more durable and solid. There are different options for profiles - wavy, trapezoidal. It is important to remember that the quality of the fence will directly depend on the height of the relief: the higher the profile, the stronger the material.

Coating sheets performs both a protective function and helps to shape the design of the gate. Decking is covered in several layers - galvanizing, corrosion protection, primer and, finally, a decorative layer. Manufacturers show imagination - for example, they produce iron sheets with various patterns or simply matte.

Material benefits

• maximally durable and almost not subject to corrosion (will last at least 50 years);
• installation of gates from corrugated board will not be difficult even for a beginner;
• durable, resistant to moisture and fire;
• gates for giving from a professional flooring do not demand special leaving;
• the price of the material is more than affordable;
• large selection of colors and designs.

The disadvantages include a fairly strong noise at the gate when there is an oblique rainfall, and the fact that the material is very hot in the sun.

How to make a gate from a professional sheet with your own hands?

Since there are so many types of gates and gates, as well as accessories for them, we will consider everything in order.

Shod gate with a professional leaf as decoration of a site

The most beautiful, refined and durable option is a fence made of profiled sheet with forging elements. For the construction, the following materials will be required: profiled sheets, wire, shaped pipes made of metal, paint on metal, apparatus for welding, forging elements, grinder, loops. The easiest way to build a structure using finished parts.

First you need to find a spacious flat area, such as parking for cars. Next, put on it a drawing of the door from the profiled sheet, made in full size. After both wings are drawn, it is time to begin their embodiment in a metallic form. Weld the pipes into a single whole, grind the seams with a grinder to a neat appearance. Then, from the thick continuous wire to form the shapes of future forged elements. Straighten it and measure it. Hot or cold forging to perform the necessary bends and joints. It’s easier, of course, to buy pre-made forged products.

Now it remains only to fill the doors themselves, which make up the gates from corrugated board with forging elements. Referring to the drawing, the elements are welded to each other and to the frame. Get rid of excess metal and carefully align the seams.The hinges will be correctly attached only after the leaves are fully mounted, so that possible flaws of the gate posts or walkways will be hidden. Forged gates with corrugated board are ready.

Sliding gates from profiled sheet

A very good option for home, but not yet very common. However, it is rapidly gaining popularity due to its clear advantages. Of course, the main one is compactness. A man does not have to leave, opening the gate, as happens with swinging. In winter, you do not need to clear a huge space from the snow so that the wings can open. In addition, automatic gates can be made of this type if desired. Sliding gates from corrugated board are of two types:

• cantilever when the sash moves with the help of special rollers along a beam located above the ground. In this option, you can open the gate at once to the maximum width in one motion;
• with the upper suspension, which are less convenient to use due to the fact that you can open only one section at a time, but this method will be much cheaper.

Installation of sliding gates from corrugated board usually does not cause difficulties even for a person who does not have experience in construction. Nevertheless, it is a little more difficult to install swinging fences and gates from corrugated board. You need to start by providing a stable foundation, where the canvas itself will rest. The foundation includes two elements: pillars of support and the foundation itself, located under the gate.

Pillars for gates made from corrugated board are placed in pits 0.3 meters deeper than the ground freezes in winter. The poles are installed in a strictly vertical position, after which they are concreted. If the pillar is made of brick, then metal reinforcement should also hold it under the ground. The main thing is that the sliding gates from the corrugated board are fixed as reliably as possible.

It’s a little more difficult to install the foundation under the sliding gate. The first step is to dig a trench in half the length of this gate, starting from the pillar from which the sash will open. Its width should be 0.5 meters and a depth of 0.4 meters. After that, from both edges of the trench you need to dig two the same pits as for the pillars. Now you can begin to manufacture the reinforcing cage in the shape of the letter P.

In this case, in the upper part, it is necessary to weld a standard channel profile so that its flat part is at ground level. The frame should be classic, equipped with two pairs of vertical rods and horizontal ribs every 0.4 meters. Having finished with the embedded element, you need to place it in the prepared one and fill it with concrete (it is most convenient to do this if the channel width does not exceed 0.2 meters). The main thing here is to follow its strictly horizontal position, otherwise the gates will get skewed. Then it remains to wait until the concrete has completely hardened, about two weeks.

Installation of the gate itself from corrugated board begins with the welding of roller carts to the channel. A guide will move along them. If, as a result, the sash opens too hard, you can adjust the system, for example, by changing the mass of the counterweight. This ends the basic instructions on how to make sliding gates from corrugated board. The nuances depend on each specific case.

How to make a garage door from corrugated board?

Most often for garages are used not sliding, but swing gates from corrugated board. In addition, it will be easier to install. The process begins with the installation of garage posts - pipes with thick walls will cope with their role. Their cross section can be any - round or square. Further, from the same pipes, but of a smaller diameter, the frame is cooked, on the basis of which the gates to the garage from corrugated board will be mounted. The number of frame frames is determined by the initial design drawing.

Then simple accessories are attached to the wings - hinges, locks, opening stops. Be sure to treat the gates with primer and enamel from corner to corner - otherwise they can be overtaken by corrosion. Pillars also need processing before being buried in the ground - it is advisable to paint their lower part with a special water-repellent paint.

To place the gate in the ground, you need to drill holes with a diameter of not less than 25 cm, a depth of 1.5 meters. Having installed the gate into the ground, the pits need to be poured with concrete. To make the whole structure more reliable, it is allowed to install an underground reinforced concrete lintel 25 cm thick between the posts. After the hardening of concrete, you can proceed to the final stage of installation of the shutters themselves from corrugated board, this should not be difficult.

How to make a gate with a wicket from corrugated board?

Having built the gate through which the car will pass, it's time to take care of people, that is, to make a gate.

A good example is a high-quality wicket made of profiled sheet. Its installation begins with the installation of supports from metal pipes.

There are several options to do this: just hammer into the ground, partially hammer, and partially concrete, or fully concrete. Of course, the latter option is most preferred so that the metal does not rust from moisture in the ground.

The minimum width of the gate is 0.9 meters, but it is better to make it a little larger - 1.2 meters. You can take as a basis the standard professional sheet C8, whose width is 1.26 m, then you do not have to cut anything.

The next step is to pull the rope along the fence line and drill two holes on this line, between which there will be the required distance. Depth depends on the soil, the main thing is that it is below the level of winter freezing.

Install the main gate post to which the gate will pretend. And when digging in the second support, it is very important to observe the distance to the millimeter, for this purpose you can even temporarily attach a piece of reinforcement. The gate can be hung only after the concrete has completely hardened, otherwise its severity will weaken the structure.

As for the installation of the gate profile itself, the cheapest option is to make a base from wooden bars. If the type of interior is important, then you can choose a more beautiful pipe profile. It also shows itself more reliable and more durable in operation. To fasten the corrugated sheet itself to the frame, you must first firmly fix it, and then fasten the sheet with screws, making the distance between them 0.25-0.3 meters. And finally, it remains to equip the gate with a lock or bolt if necessary.

These are the main points that you need to know about how to make a gate from a corrugated board with your own hands. The above tips will help even an inexperienced owner to easily build forged gates from corrugated board, gates and gates from corrugated board, and will also answer the question of how to make the fence extensible. Some difficulties can be caused only by the drawing - but this can also be dealt with if desired, taking into account the main parameters - the width of the opening, the width of each leaf, the installation points of the hinges, the configuration of the frame, the number and method of fixing the racks. The average construction time of the gate in the presence of a finished drawing is not more than 10 days. Products from corrugated board will definitely decorate the appearance and protect any area from the penetration of unwanted people or animals.